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VerticalQCTM

Shorten calibration on capping machines from hours to minutes

Increase processing speed with real-time vertical load data to simplify calibration & reduce breakage.

Improperly calibrated capping and sealing machines put excess downward force on containers and cans causing neck damage and breakage that you can’t afford, while over-stacked pallets trigger seal failures that affect your product quality.

How the process works

Use VerticalQC™ smart sensor replicas as part of your regular calibration process to put an end to lengthy shut downs and improve overall line efficiency. Location tracking beacons identify exact problem areas for immediate corrective action. 

Vertical Load
Vertical Load

Calibrate vertical load accurately in pounds or kilograms of pressure with up to 700lb vertical load capacity.

Features + Benefits

Calibrate capping machines in minutes by pinpointing improperly calibrated capper heads.
Minimize damage to the neck and top of glass containers.
Identify damage from over-stacked pallets.
Prevent risk of litigation and recall associated with glass contamination.
Reduce the risk of leaks and spills in the shipping process.

Versatile Replicas

Works with many types of closures, caps, corks and twist offs for quick set-up and minimal downtime.

Interchangeable Pod System

Transferable sensor pods enable flexibility and cost-effective expansion to multiple replica container types.

Smart Sensor Replicas

Virtual remote sensors travel through your line to monitor the entire process, not just a moment in time.

Custom Acrylics

Heat and water resistant acrylic replicas are based on your containers’ CAD drawings for absolute accuracy.

Real-time Location & Visualization

Wireless Bluetooth beacons and an integrated photo capture pinpoint and visualize the exact location where product damage occurs.

Pre-loaded Tablet

The MMAAZZ™ app ships pre-loaded on a Windows-based tablet for quick set-up and real-time calibration.

Web-based Dashboard

Compare data runs and generate reports from anywhere via an easy-to-use web interface.

Technical Specifications

Data Recording

Sampling Rate: Up to 100,000 samples/second to ensure 99% repeatability on any given point.

Battery

Type: Rechargeable Li-Ion
Charge: 8 hours continuous use

Vertical Load Detection

2000lb-f load cell
700lbs (300 kg) capacity

Bluetooth

Range: 300 ft.
Other: Dual-mode Bluetooth 4.0

Our dashboard pinpoints problems in minutes.

System includes smart sensor replicas, tablet, location tracking beacons and web dashboard access.

VerticalQCTM

Watch it in action