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Application

Container

Smart Sensor

References

Beverage

Food & Consumer

Services & Manufacturing

Company
Beer Wine Bottling Spirits & Alcoholic Beverages Soda & Bottled Water Food Packaging Pharmaceutical & Chemical Glass Manufacturing Health & Beauty OEM

Application

Container

Smart Sensor

Beverage

Food & Consumer

Services & Manufacturing

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ScuffQCTM

Minimize scuff damage and prolong the life of returnable glass.

Measure scuff to reduce aesthetic damage and maximize filling cycles from returnable glass.

A container's surface is mechanically and chemically damaged during processing. The result of pressure, friction, spin and tilt; scuffing causes wear marks and reduces the number of filling cycles of returnable glass. Damage from scuffing is impossible to measure without ScuffQC™, the industry's only scuff measurement. 

How the process works

Outfitted with pressure sensitive film, ScuffQC™ smart sensor replicas are placed on the line to measure scuff for glass and canning industries. Location beacons identify where to take immediate corrective actions to minimize rejects and extend container life.

Scuff
Scuff

Extend returnable bottle life by reducing scuff wth the industry's only measure of a container’s pressure, friction and spin velocity. 

Pressure
Pressure

Reduce scuffing and abrasion damage by controlling external force measured in pounds-force or Newtons.

Spin & Tilt
Spin & Tilt

Control label and pressure damage by reducing degrees per second of container tilt and spin.

Features

Extend the life of returnable glass up to 4 years.
Significantly reduce scuffing and aesthetic damage.
Identify areas of potential glass breakage and damage to cans.
Determine maintenance and capital investment priorities.
Improve efficiency of line changeovers.

Scuff Measurement [ More+]

The packaging industry’s only measurement and visualization of scuffing.

Line Intelligence Visualization

Executive dashboard data analysis for quick insights and trending through modern data visualization.

Adjustable Height Scuff Sensor

Optional multi-height sensor lowers cost of ownership, enabling scuff measurement for multiple containers within 5mm diameter.

Custom Acrylics

Heat and water resistant acrylic replicas are based on your containers’ CAD drawings for absolute accuracy.

Video & Location Tracking

Wireless Bluetooth beacons combined with integrated video pinpoints and visualizes locations of high pressure and friction.

Transportation Mode [ More+ ]

Deploy in a case or pallet during shipping for a dock-to-shelf account of your product's transportation journey.

Technical Specifications

Data Recording

Sampling Rate: Up to 100,000 samples/second.

Battery

Type: Rechargeable Li-Ion
Charge: 8 hours continuous use

Pressure Detection

Multiple pressure films
Independent calibration
Custom measurement range 

Bluetooth

Range: 300 ft.
Other: Dual-mode Bluetooth 4.0

Configurable App

Customized thresholds quickly detect areas where scuff measurements exceed recommended levels.

Pre-loaded Tablet

The Masitek app ships pre-loaded on a Windows-based tablet for quick set-up and real-time calibration.

Web-based Dashboard

Compare data runs and generate reports from anywhere via an easy-to-use web interface.

Insight, trends & detailed analysis.

Monitor trends such as line degradation or improvement over time.
The Masitek solution dashboard with Line Intelligence Visualization delivers actionable information to enhance your routines.